For more details on NPTEL visit http://nptel.iitm.ac.in Normally, operation activities are considered reactive in nature. Agile manufacturing is a term applied to an organization that has created the processes, tools, and training to enable it to respond quickly to customer needs and market changes while still controlling costs and quality. The first category is called as Routing Flexibility which covers the system's ability to be changed to … These cells if installed as stand-alone entities can offer a certain amount of flexibility in machining. Toggle navigation. Advanced Technology From analytics to prototypes, precision engineering to production, assembly to supply chain management, our global team provides premier experience and complex /Height 1027 Her research work has been published in various peer-reviewed journals and books. Therefore, organizations are not able to use operation function for competitiveness. automated manufacturing system do not include continuous flow process as it only consists of a small percentage of manufacturing system. A flexible manufacturing system (FMS) is a manufacturing system in which there is some amount of flexibility that allows the system to react in case of changes, whether predicted or unpredicted. process of flexible manufacturing system, the most complicated task is to find most rational structure for FMS and effective way to produce different parts according to the company’s production needs and product types [7]. OBJECTIVE: At the end of this course the student should be able to understand. Automatic packaging systems Computer numerical control (CNC) machines CNC machine is the best and basic example of application of Mechatronics in manufacturing automation. Flexible Manufacturing system. In general, this flexibility is divided into two key categories and several subcategories. /ca 1.0 /ImageMask true NPTEL provides E-learning through online Web and Video courses various streams. 2 \( C \) 2 0 1 0 N o k i a C o r p o r a t i o n a n d / o r i t s s u b s i d i a r y \( - i e s \)) Lecture 1, Introduction to CIM, Dr. Janakarajan Ramkumar … Mass production of discrete items is included in this category, where segments of production line are largely ... requirements manufacturing company needs to be flexible, adaptable and responsive to changes and be able to produce a variety of products in short … 3.2 Major elements of FMS and their functioning: i. Hard copies will not … Flexible systems retaining value. endobj • Manufacturing systems is a collection of integrated equipment and human resources, whose function is to perform one or more processing and/or assembly operations on a starting raw material, part, or set of parts. As the name implies, lean is focused at cutting “fat” from production activities. 4 0 obj /Type /XObject For most enterprises, the long term goal is to stay in business, grow and make profits. Automated storage and retrieval system (AS/RS). A difference that is applicable to machining systems is whether the system will process rotational parts or non-rotational parts (Section 13.2.1). Flexible manufacturing systems (FMS) 1. NPTEL provides E-learning through online Web and Video courses various streams. ... Mod-01 Lec-37 Flexible Manufacturing System, Part selection problem. the number of machines: an FMC has two or three machines, while an FMS has four or more." It covers a wide spectrum of manufacturing activities such as machining, sheet metal working, welding, fabricating, scheduling and assembly. Introduction 1. 3. 110101003: Management: Managerial Accounting: ... Organisation of Engineering Systems and Human Resources Management: Prof. Vinayshil Gautam: Video: IIT Delhi 110104024: Management: Introduction to Stochastic Processes and its Applications ... Manufacturing Systems Management: Prof. G. … iii. >> • It is a logical groupings of equipment and workers in the factory. Email This BlogThis! A FMS consists of a group of programmable production machines interconnected by means of an automated material handling and storage system and controlled by an integrated computer system to produce a variety of parts at non- uniform product rates, batch sizes and quantities . This is an introductory level course in Manufacturing Systems Technology and management. 1.1.2 Comparison Between Fixed And Flexible Automation System FIXED AUTOMATION FLEXIBLE AUTOMATION Purpose Specific Variety Ease of making changes / upgrade Difficult Easy Maintenance Hard Easy Capability Depends on manufacturing and design Very high Speed Slow Fast Economy efficiency Suitable for small system Suitable for all types of systems. manufacturing activities exemplified by the Toyota Production System. An FMS is usually designed to perform one or the other but rarely both. Manufacturing Systems Management by Prof. G. Srinivasan, Department of Management, IITmadras. In general, this flexibility is divided into two key categories and several subcategories. NPTEL Video Lectures, IIT Video Lectures Online, NPTEL Youtube Lectures, Free Video Lectures, NPTEL Online Courses, Youtube IIT Videos NPTEL Courses. • Components of a Manufacturing System are:- 1. and family of components. This is particularly true for manufacturing enterprises, which must understand the dynamic changes that are taking place in business environment and are flexible enough to change at every level. The main criteria to consider are cost of the FMS, payback . For more details on NPTEL visit http://nptel.iitm.ac.in. MaNuFacturiNG OrGaNizatiON : strive for higher productivity and optimum use of all its resources material, men, machines , money (4M). << A typical F.M.C. W.Skinner wrote the seminal artivle in HBR in 1969 to highlight the role of manufacturing in corporate strategy. NPTEL Syllabus. Every single flexible manufacturing system is basically unique and specially made for specific company. << Factory Automation Hardware: Factory automation equipment further enriches the database with equipment and process data, resident either in the operator or the equipment to carry out the production process. 2 0 obj Annual production rates rough from 200 - 500. Concepts of waste elimination are discussed. stream Automatic inspection systems: machine vision systems 6. /Width 848 A second difference is that the FMS generally … Flexible manufacturing systems can be distinguished according to the kinds of operations they perform:(l) processing operations or (2) assembly operations (Section 2.2.1). 37.Mod-01 Lec-37 Flexible Manufacturing System, Part selection problem 38.Mod-01 Lec-39 FMS Loading, multiple batches and changeover times 39.Mod-01 Lec-40 FMS Loading and scheduling, Summary of the course contents automated manufacturing system do not include continuous flow process as it only consists of a small percentage of manufacturing system. Manufacturing is one of the important activity for wealth generation. Toggle navigation. 2. Would you like to get the full Thesis from Shodh ganga along with citation details? Although lean manufacturing is a relatively new term, many of the tools used in lean can be About us; Courses; Contact us; Courses; Mechanical Engineering; NOC:Computer Integrated Manufacturing (Video) Syllabus; Co-ordinated by : IIT Kanpur; Available from : 2019-11-13; Lec : 1; Modules / Lectures. connected mechanically by a common part handling system and electronically by a distributed computer system. This course will discuss the process … Manufacturing Activity Should . The course primarily addresses Cellular Manufacturing, JIT systems, Synchronous manufacturing and Flexible manufacturing. Manufacturing Systems Management by Prof. G. Srinivasan, Department of Management, IITmadras. Industrial robots 5. >> Lean manufacturing is the systematic elimination of waste. For most enterprises, the long term goal is to stay in business, grow and make profits. Chapter 18 Lean Manufacturing Objective: In this chapter, we introduce the fundamentals of Lean Manufacturing. The input requirements are shown in figure1.3 The transformation process, in which part of the value addition takes place to get the required quantity of the product or services with the targeted quality within the specified time period, is carried out in a most economical way. A flexible manufacturing system (FMS) is a production method that is designed to easily adapt to changes in the type and quantity of the product being manufactured. She has expanded her research to industrial carbon manufacturing and obtaining high-value device friendly carbon materials from the urban solid waste. Manufacturing Systems Management by Prof. G. Srinivasan, Department of Management, IITmadras. Be Responsive To.. 11 Thus, an important distinction between an FMS and an FMC is. 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